When it comes to design and manufacturing technology, the top-rated plastic molding company makes changes based on customer demand and new trends. In looking these over, you’ll see that both standard and custom plastic molding continually evolves, making this an even better option than before.
For one thing, the best injection molding companies can produce a much higher level of precision. Using an advanced scientific injection molding process, manufacturers can create extremely complex parts and components. In fact, with this option, they can produce tiny variations in design, perfect for industries with intricately detailed specifications and tight tolerances.
What makes this design and manufacturing process so unique is that a plastic molding company relies on cutting-edge software and sensors. That way, it can carefully monitor every step of the molding process and make even the slightest adjustments to flow rate, viscosity, moisture content, and temperature as needed. For customers who require consistent superior quality, this technological advance is ideal.
Two-Shot custom plastic molding is another remarkable breakthrough. In this case, manufacturers use one produce when making two-component or two-color parts. Not only does this ensure precision quality and uniformity for large production runs, but it also makes the molding process more economical. As a result, customers receive what they want but at a lower price.
There’s yet another technological advancement in the way of conformal cooling. For traditional molds, injection molding companies use machines with straight-line cooling channels. With conformal cooling, the lines curve, thereby following the part or component’s geometry. As long as you do business with a plastic molding company that engineers molds correctly, a conformal cooling system can reduce the cycle time by as much as 40 percent.
One more change for both the design and manufacturing of plastic products is that manufacturers can choose bio-plastics. Derived from living resources, including corn, sugarcane, and wheat, this is an excellent way to cut down on the carbon footprint. At the same time, bio-plastics still have the durability and versatility needed to make a broad range of finished products.
Finally, the most trusted injection molding companies now take a more engineered approach to design. In other words, they review the practicalities of making a specific part or component earlier in the molding process, often while creating a prototype. Overall, that yields a faster, smoother, and better design while cutting back on the production cycle.
Outstanding Product Every Time
At RPM Industries, LLC, we offer more than 50 years of stellar experience in the custom injection molding arena. To deliver an outstanding product every time, we depend heavily on the latest and greatest innovative solutions. Contact us today to discuss your needs.